Manufacturing execution systems have become an essential tool for many ERP software companies in order to help them improve their manufacturing processes. The manufacturing module of MES plays a vital role in this process. It helps companies to collect data from their manufacturing systems, analyze them and make decisions based on the information provided by ERP management software. However, it is essential for companies to know precisely what the main functions of this module are and how they can benefit themselves from using it.
Production Planning and Scheduling is the process of determining what and when needs to be produced. First, it creates a schedule for each product or group of products. This schedule list includes things like when each item will be made, how many units will be produced on each shift, and how many workers are needed on each shift. The production schedule is then shared with other modules so that they can plan their activities accordingly.
This function helps to track physical items throughout their lifecycle. Once an item is produced, it can be followed using this function until it reaches its end-of-life date or until it is sold to customers. This information is stored in ERP databases so that companies can have real-time data regarding their inventory levels, material requirements, and costs associated with producing goods or services.
Facility planning helps users to plan and organize their manufacturing processes so that they can achieve their goals more efficiently. For example, they can use this function to determine what equipment should be purchased in order to meet customer demand or how many workers are needed at each stage of production. By knowing these factors, companies will be able to allocate resources more effectively and make sure that they always have enough resources available when needed.
The BOM is a list of the components and sub-assemblies that make up a finished product. It is an essential component of the manufacturing process because it allows you to track how many parts are needed to build each finished product and whether those parts are available in inventory. For example, if your company makes computer cases, you’ll need to know how many steel sheets and plastic panels go into each case so that you can purchase enough raw materials when required.
The Shop Floor Control function allows you to schedule the manufacturing process by defining machines, batches, products, and materials. You can specify how much time each machine will be busy processing parts and when it can be interrupted by other jobs. This function also allows you to set up different processing schedules for various departments or workstations within a department. In addition, you can also specify which steps need to be performed in a specific order as well as define different sequence rules for each step.
Work order processing is the process of creating, modifying, approving, releasing, and tracking work orders in manufacturing. Work orders are produced from the Bill of Materials (BOMs) that define the products that need to be manufactured. You can use this function to create new BOMs from existing ones or vice versa, modify existing BOMs, change the quantity on a BOM line item, approve or reject BOMs for production, release all approved BOMs for production, or track the progress of each individual component part as it moves through your factory’s operation sequence.
The routing management function of an ERP for manufacturing industry allows users to set up schedules for every step in the production process, including when materials are received and when they’re shipped out. This helps ensure that production runs smoothly and efficiently, without delays or other issues that could impact customer orders. In addition, it defines processing times per work center type and determines how much time is spent at each work center type for each product or production order.
HR management is a complex process that involves recruitment, training, development, compensation, and benefits administration. An ERP management software involves hiring new employees and planning their training in order to fulfill the needs of the organization. It also includes determining their performance evaluation criteria and rewarding them accordingly while encouraging them to perform well. Moreover, this function allows you to define job codes and qualifications for your employees, create employee groups, and define performance scorecards for each employee group.
MRP is the process of planning, scheduling, and controlling the production of goods. The primary purpose of MRP is to determine what materials are required to manufacture a product, when they will be needed and what resources are required to produce them. The material requirements planning module is mainly used to plan production by analyzing the demand for raw materials and finished products. It helps a company to meet customer demand while minimizing stock levels, inventory costs, and wastage of raw materials and finished products.
Quality control management ensures that the products being produced are up to the company’s standard. The main objective of this function is to ensure that the products meet customer requirements and maintain high-quality standards throughout the supply chain process. The quality control management process includes a number of steps, including inspection, sampling, analysis, test methods, and corrective action.
Also Read: Manufacturing ERP Modules: Your ERP Software
Also Read: Benefits of ERP for Manufacturing Companies
In a manufacturing company, production is carried out at different locations, so the system should be able to handle multi-plant operations. A good ERP system integration allows you to enter orders for different plants separately or together. The system can also be configured to generate reports and other documents for each plant individually.
You can choose from various ways of carrying out production in a multi-plant setup:
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